DESIGN AND FABRICATION OF A HYDROPNEUMATIC PRESSURE BOOSTER TANK SYSTEM OF 1800 LITRES CAPACITY
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DESIGN AND FABRICATION OF A HYDROPNEUMATIC PRESSURE BOOSTER TANK SYSTEM OF 1800 LITRES CAPACITY
PROJECT TOPICS AND MATERIALS ON DESIGN AND FABRICATION OF A HYDROPNEUMATIC PRESSURE BOOSTER TANK SYSTEM OF 1800 LITRES CAPACITY
ABSTRACT
Pressure losses
generated through elevated water storage tanks in various high-rise
buildings have become a great concern, losses and other plight
experienced in homes and industries where elevated tanks are used as
means of water storage and distribution can be associated to design
factors or considerations not fully satisfied. To properly address these
issues and challenges, a modernized method of pressurizing water in a
distribution system was introduced, a Hydro-pneumatic pressure booster
tank system is a system that utilizes air in its operation to boost
water pressure and give enhanced water outlet pressure. However, it is
recommended that a Hydro-pneumatic water pressure booster tank system is
designed using appropriate design codes and standard, appropriate
material selection and stress analysis performed to ascertain the
strength and reliability of the tank against failure. This project
therefore presents the design of a 1800 litres Hydro-pneumatic pressure
booster tank that can safely boost water pressure up to a maximum
allowable pressure of 9 bar using Fupre hostel as case study. The
required pump capacity, pipe size and velocity, total tank volume was
calculated in accordance to AWWA standard, the pressure tank shell
thickness, head thickness and flange rating was designed in consonance
with the requirement of ASME and API 650. Excel table format was used to
perform design calculations, Design specification and Bill of
Materials. SolidWorks was used to perform static structural analysis of
the pressure tank to ascertain its integrity against catastrophic
failure. CAD drawing of the designed hydro-pneumatic tank and a model
were presented for this project. The results obtained from the Stress
analysis of the hydro-pneumatic tank shows that the tank will function
safely when operated at the maximum calculated internal pressure of
130.7psi (9bar) since the deformation of the tank was within the elastic
range which is below the Yield strength of the selected design
material.
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Pressure losses generated through elevated water storage tanks in various high-rise buildings have become a great concern, losses and other plight experienced in homes and industries where elevated tanks are used as means of water storage and distribution can be associated to design factors or considerations not fully satisfied. To properly address these issues and challenges, a modernized method of pressurizing water in a distribution system was introduced, a Hydro-pneumatic pressure booster tank system is a system that utilizes air in its operation to boost water pressure and give enhanced water outlet pressure. However, it is recommended that a Hydro-pneumatic water pressure booster tank system is designed using appropriate design codes and standard, appropriate material selection and stress analysis performed to ascertain the strength and reliability of the tank against failure... mechanical engineering project topics
DESIGN AND FABRICATION OF A HYDROPNEUMATIC PRESSURE BOOSTER TANK SYSTEM OF 1800 LITRES CAPACITY